Sunday, June 12, 2016

New collet installed

So after waiting several weeks for Univeral Hovercraft to send me a replacement collet I was excited to get it mounted up again and get hovering again.

Some new parts

When dissassembling I found a lot of metal filings.
The removed propeller with worn collet and filing visible in the old housing.. Also note the shorn off bolt. 

And based on those metal filings I thought I'd check the size of the collet new vs old.
New collet lower edge measurement

Old collet lower edge measurement
There's an exciting ~15 thousands of an inch extra clearance which

New collet top side measurement

Old collet top side measurement

And the wear was almost as much on the other side of the collet too.

For reference I also measured the shaft. And it's pretty close to the expected size still.

Shaft size near the end

Shaft size where there appear to be the most wear

So I moved onto reassembling the lift fan. Taking note of the bushing instructions.
Collet bushing instructions

I did notice some differences in dimentions of the bushing mounting blocks, but the critical dimension where the bushing rides appeared to be the same.
New and old bushing housings side by side
New and old bushing housings side by side.
I put everything back together. And I installed the collet to the shaft before installing the propeller so I could see and access it better. Everything looks good.

Reassembled collet end view


Reassembled collet side view

The bolts were all secured with lock-tite.
A close up trying to show the lock tite

I added the propeller on last before reinstalling.
And fully assembled